Melker Jernberg, president of Volvo Development Tools, reveals how he’s assembly the short- and long-term challenges of protecting the OEM on its path to web zero following its jaw-dropping automobile launch at Bauma in Munich
As you navigate by way of a dense cover of bushes and huge expanse of woodland, you’ll come throughout the Växjö municipality in Kronoberg County, Sweden, also called the greenest metropolis in Europe. Push forward and also you’ll quickly discover Braås, the house of Volvo CE’s manufacturing, R&D and check facility and, as a testomony to Växjö’s esteemed fame, its first Local weather Environment friendly website.
In 2014, Volvo CE’s Braås website was the primary within the development sector to attain a completely carbon impartial operation, leveraging renewable vitality sources like biofuels and hydropower. In 2018, the positioning was declared landfill-free and, as of final 12 months, the Braås facility was awarded a Local weather Environment friendly Website certification. The principle groundwork in Braås was a complete stock of all carbon emissions related to website actions throughout its roughly 60,000m2 of producing buildings and workplaces. This mapping helped its practically 1,000 workers to actively have interaction in focused steady enhancements all through manufacturing, vitality methods, materials dealing with, product testing, waste administration and transport and distribution.

It’s on the Braås facility that iVT as soon as once more meets an outdated buddy – Volvo CE president Melker Jernberg, the person who’s main the give attention to future-proofing the corporate. “Our dedication to drive the decarbonisation of development stays agency, which is why we consistently push ourselves to set new benchmarks for sustainability,” he says. “We consider in main by instance with concrete motion, beginning with ourselves. The workers at Braås hold demonstrating what will be achieved with clear targets and a tradition of studying and involvement, the place everyone seems to be enabled and inspired to make significant contributions. We’re pleased with our achievements in Braås; nonetheless, we all know we make the largest distinction when our machines are in use.”
Sustainable metal
However Jernberg is totally conscious that decreasing and OEM’s carbon footprint isn’t solely about chopping tailpipe emissions. The worldwide metal {industry} is accountable for 11% of all CO2 emissions. With round 70% of a development machine’s weight coming from metal and forged iron, Volvo CE has dedicated to decreasing carbon within the metal utilized in its machines.
In 2022, Volvo CE turned the primary OEM on the planet to ship a development machine made with fossil-free metal, and at the moment, 13% of the entire mass of metal in all articulated haulers manufactured in Braås is low carbon-emission metal. With these adjustments, Volvo CE can scale back whole CO2 emissions by round 13,000 tonnes per 12 months. Whereas it’s doable that this quantity will rise, Jernberg is beneath no illusions concerning the large problem forward – nonetheless it’s one he’s ready to fulfill together with his trademark good-natured willpower.
“We’ve got invested lots on this as a result of it can occur and it should occur, nonetheless the transition to fossil-free metal is simply too sluggish,” he says. “We don’t have any guidelines or legal guidelines that drive the {industry}, there’s an excessive amount of administration and never sufficient taking place. It’s a huge problem, however there must be change.”
The way forward for autonomy
Except for sustainability, Jernberg is main Volvo to future-proof its machines in one other method with the combination of autonomous know-how. “We’ve got totally different ranges of autonomy in our machines,” he says. “We’ve got assist methods, Dig Help for instance, which you might say is half autonomous as a result of it digs in response to a selected mannequin, however you continue to have a driver. After which we’ve totally autonomous machines which we’re going all the way in which with. It’s good to have these choices.”
Primarily based on the HX02 idea, the TA15 is a cabless, autonomous electrical hauler. A part of the Tara autonomous transport answer, developed with Volvo Autonomous Options which is now working with Volvo Vehicles to check totally autonomous vans on public roads. Jernberg is in the meantime centered on the subsequent stage for development equipment.
“We’re utilizing our data to consider the subsequent step,” he says. “We’ve got been fairly superior with new idea – totally electrical, totally autonomous and no cab. However now we are able to implement these applied sciences in different merchandise, making autonomous and human-operated variations of the identical machine, however for various functions. You possibly can have an autonomous machine even when it has a combustion engine. We’re attempting to make all our methods modular.”
Driving EVs ahead
Volvo CE’s electrification journey, which was highlighted at Bauma in 2019 with the launch of its first two electrical machines, has accelerated considerably. “For our {industry}, 2019 was very early to launch electrical machines so it was a game-changing second. We began with small machines as a result of they had been the quickest to fabricate and the know-how obtainable was restricted. Since then, we’ve climbed up the dimensions lessons fairly quickly to now produce our mid-range 23-tonne EC230 electrical excavator and the 20-tonne L120 electrical wheel loader. We nonetheless have our diesel-powered machines, nonetheless we’ve now obtained a modular system. When investing in a diesel machine and a manufacturing line for that machine after which investing in an electrical machine and a separate manufacturing line, you might be very dependent in the marketplace response and volumes. With our strategy, we’ve the identical manufacturing system for each measurement class and driveline. It’s virtually like having the identical machine however altering the motive force,” says Jernberg.
At this 12 months’s version of Bauma, Volvo displayed its first-ever zero emission-only lineup. “We’re at a crucial second in our {industry}’s transformation. Bauma will see our largest launch ever, that includes a variety of versatile applied sciences, we’re ready to supply industry-leading merchandise, companies, and options to help clients at any stage of their journey. We stand agency in our commitments to innovation, sustainability and management within the {industry},” says Jernberg.
EVs and Trump
The current election of President Trump within the US presents potential challenges for EV producers. In his government order, Trump stated he was eliminating earlier president, Joe Biden’s EV mandate with a view that EVs had been too costly and lacked ample vary. Whether or not it’s in Munich or the US, nonetheless, Volvo CE is constant its dedication to bolstering its zero emission automobile providing. “We’re sensible and we’re not altering route,” says Jernberg. “We produce our total portfolio within the US, so we’re not frightened about our diesel-powered machines. As for our electrical machines, it’s too early to inform. We’ve got invested lots, and we’ll proceed this journey how we deliberate and promised, nevertheless it additionally depends upon the world round us. In the event you have a look at the onerous work we’ve accomplished and the onerous work we’ll do within the subsequent say, 40 years, Trump’s four-year presidential time period can not utterly destroy that.”
Jernberg has established the route he desires to take Volvo CE with a continued give attention to creating machines for the longer term. “We’ve been by way of many robust years, with declines in key markets, for instance, however we’ve persistently improved and confirmed what we’re able to,” he says. “In 2019, the anticipation and the crowds of people that gathered for the massive reveal of our electrical machines, was a pivotal second for us as nobody had ever accomplished that earlier than. We actually are a special firm now, nevertheless it has taken years to vary our route. Now we all know what to spend money on, how we should always do issues, and we don’t hesitate.”
This interview first appeared within the March concern of iVT
Photos courtesy of Volvo CE