Since its introduction in 2008, Rota’s exterior sensor know-how has revolutionised how place sensors are applied in hydraulic cylinders. Initially designed to propagate a magnetic subject by a carbon metal cylinder wall, this innovation enabled correct analogue or digital place reporting for cylinders the place conventional strategies corresponding to deep drilling have been both not doable or economically viable. With the newest developments, together with a discount in magnet measurement by as much as 88%, the brand new Elu Sequence gives even higher potential for value financial savings and operational effectivity. This makes it a great answer for OEMs in industries like transportation and agricultural equipment.
The evolution of the Elu sensor
Rota’s preliminary design addressed the problem of integrating sensors into double-ended and long-stroke cylinders, the place conventional deep drilling might compromise the structural integrity of the cylinder or enhance prices. The El collection enabled exterior sensor mounting, eliminating the necessity for inner modifications. This breakthrough opened alternatives for exact place monitoring in heavy-duty purposes, corresponding to steering methods in agricultural equipment or long-reach hydraulics in transportation autos.
With the newest Elu collection, Rota has taken this idea even additional. By lowering the magnet measurement by as much as 88%, the brand new sensor permits for integration into even smaller cylinders with out altering the core dimensions – such because the pin-to-pin size – essential in lots of OEM designs. This flexibility permits seamless integration into present methods, making it a plug-and-play answer for producers.
Price advantages
One of the vital cost-saving points of the Elu sensor is the minimal machining required. Putting in the magnet includes milling a easy slot within the piston, at a value of roughly one euro per cylinder. That is drastically decrease than conventional strategies, corresponding to deep drilling, which not solely incurs larger prices but in addition compromises piston rod energy.
In long-stroke cylinders, gun drilling is usually essential to accommodate conventional inner sensors, a course of that may be prohibitively costly. By eliminating this requirement, the E Sequence gives an answer that cuts down on each time and prices, making it possible to implement place sensing even in long-stroke or double-ended cylinders.
The power to pre-install magnets in cylinders and add sensors later, as wanted, creates a extremely versatile manufacturing course of. OEMs can standardise their cylinders throughout totally different fashions and determine so as to add sensors solely when the appliance requires it. This “modular” method can result in vital stock value reductions, as the identical base cylinder can be utilized throughout varied configurations. Moreover, the smaller magnet measurement means the Elu sensor can match into most cylinder designs with out requiring adjustments to the general dimensions, making it simpler for OEMs to combine the know-how with out re-engineering their methods.
Higher potential
In industries like transportation and agriculture, the place gear sturdiness and precision management are paramount, the Elu collection gives essential benefits. As an example, in agricultural equipment, the place exact steering and hydraulic management are mandatory, the Elu sensor permits for real-time place monitoring of cylinders, bettering operational effectivity and lowering put on and tear on equipment. Equally, in heavy-duty transport autos, the place hydraulic methods are integral to lifting and loading mechanisms, the Elu sensor gives strong, dependable suggestions, enabling smoother operations and bettering security.
The rugged design of the Elu sensor, coupled with its resistance to vibration and harsh situations, makes it ideally suited for out of doors and high-intensity purposes the place downtime could be pricey. Moreover, the simply replaceable sensors imply much less downtime and decrease upkeep prices making certain larger productiveness for end-users.
With the brand new Elu collection, Rota has not solely superior the know-how behind exterior sensors but in addition made it extra accessible and cost-effective for OEMs in transportation and agricultural equipment. The diminished magnet measurement, decrease machining prices, and modular integration potential provide a transparent path to bettering operational effectivity and decreasing total manufacturing prices. Because the demand for smarter, extra environment friendly equipment grows, the Elu collection sensor positions itself as an important innovation that may assist producers keep aggressive whereas assembly the wants of more and more refined purposes.
Rota can be exhibiting at EIMA Worldwide 2024 – Corridor 15 Stand D/10
